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AI Standard Double Layer Optical Sorter
Recommedation: Chili, walnut, peanuts, soybeans, cashew, macadamia nuts, pistachio nuts, almonds, seeds, dried vegetables, etc.
Model: ROS-600LB-BDS, ROS-1200LB-BDS, ROS-1800LB-BDS
brief introduction
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Features
Belt speed: 150~180m/min
Double layer conveyor system, two stage sorting process
AI-powered sorter system
Ultra-high definition camera
Easily removes hair, fine strings and other tiny impurities
Higher output and better accuracy
Reliable operation in high-dust environment
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Application
Widely used for high-capacity processing of dry/wet materials such as beans, nuts, chili peppers, and similar products.
Advantages
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Re-sorting structure
Two-stage sorting enables to combine initial removal with refined re-sorting. -
High Belt Speed
Operates at 150–180 m/min for high-capacity production for large-scale processing. -
AI-Powered Sorting
Advanced AI algorithms enhance detection accuracy for color and shape sorting. -
Ultra-HD Imaging
High-definition cameras precisely detect tiny impurities and defects. -
Tiny Impurity Removal
Effectively removes hair, fine strings, and other micro contaminants. -
Stable Performance
Reliable operation in dusty environments while maintaining output quality.
parameter
| Channel Number | 252-756 channels |
| Belt Width | Belt Width 600-1800mm |
| Power Consumption | 4.0-8.8kW |
| Air Consumption | 2.4-6.0m³/min |
| Air Source Pressure | 0.6~0.8MPa |
| Operation | 15" LCD Screen |
| Camera | 1024*1024, 2048*2048 |
| Machine Speed | 150-180m/min |
Feel free to ask us anything, we will respond in 24 hours.
Industry
FAQ
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What products and industries can Raymantech optical sorters handle?
Raymantech optical sorters are designed for nuts, grains, seeds, coffee beans, chili peppers, tea, dried fruit, snacks, frozen vegetables/fruits, seafood, pet food, dairy, spices, bakery, ready meals, baby food, and more—covering the full food and agricultural sectors.
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How do the optical sorters work?
They use multi-spectral cameras and sensors (visible, IR, etc) with AI algorithms to evaluate color, shape, size, and texture, ejecting defective pieces with high-precision air jets.
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What is the difference between standard color sorting and AI optical sorting?
Color sorting uses visible-spectrum differences; AI sorting adds shape, texture, and spectral data analysis, identifying complex defects and minimizing false rejects.
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Does the sorter detect defects beyond color (e.g., hair, mold, damage, insect-mark)?
Yes. AI optical sorters detect subtle defects such as hair, mold, cracks, black spots, insect damage, broken or chipped pieces, and other imperfections.
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Can multiple grades be sorted (not just good vs bad)?
Yes. Many Raymantech models support multi-grade sorting (Grade A/B/C), allowing separation by quality level in a single pass.
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Are they suitable for difficult product types (wet, sticky, frozen)?
Yes. Specialized feeding and cleaning designs ensure stable sorting for wet, sticky, or frozen products such as nuts or vegetables.
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Can the sorter integrate into existing production lines?
Yes. Raymantech provides flexible configurations, communication interfaces, and footprints for seamless integration with upstream and downstream systems.
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How accurate is the sorting?
Depending on the product, Raymantech optical sorters achieve up to 99.9% sorting accuracy when properly configured and maintained.
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How do I maintain the system for long-term performance?
Routine cleaning, calibration, nozzle checks, and software updates keep performance consistent.
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What advantages does Raymantech offer in optical sorting?
Raymantech’s optical sorters feature AI/multispectral imaging, industrial durability, wide material adaptability, and full-chain solutions from raw to packaged food. They excel at detecting surface-level defects (color, skin blemishes, cracks, spots, insect marks, broken pieces) and work alongside bulk X-ray inspection (which finds internal defects) to deliver comprehensive quality assurance.
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